Like many, it was a dream of ownership but the concern for issues also kept my cash in my wallet. Rather than wait for a tool, I looked up some clever ways people have accomplished similar press-fits like this. And thecircuit to adapt the Master BMS power limit signal to the dash light is in and tested. The 912 is another good candidate, and if youre into Porsche this may be on the cheaper end of what you can get. The ElectrAA Show was also a chance to meet Robert Llewellyn, the Fully Charged presenter and a bit of an EV icon. I've created, for this topicand to give early warning to builders considering these modules. Don't let anyone tell you a new VW Beetle dash installation is easy. I use the alphabet to paint words that become a beautiful and inspiring image in the reader's mind. How hard would it be to convert a camper van to electric? I ask my mum. The BMS systems are operating as expected except for a diagnostic code that triggers when the charging process completes. Opinions and comments published on this site may not be sanctioned by and do not necessarily represent the views of CleanTechnica, its owners, sponsors, affiliates, or subsidiaries. Your submission has been received! This was a super short work week for me and the crew, so there's not much visually to show. They will look nice when they go on the car next week. Many variables contribute to this efficiency such as weight, tires, motor efficiency, speed, etc. We now have a routing plan and are proceeding to assemble! Other things done included sorting out the trunk's old wiring and pulling many out that will not be used. VW T2 conversion kits The front battery box is powder coated and in place without batteries. Volkswagen T4 T5 / T6 Transporter Conversion Furniture , DIY flat pack kits with tambour doors made in light weight ply . I talked to Kit about the concrete and chronological information on his rebuilds and how we could make it accessible for all of us curious about how such projects can be carried out. To understand what car is best for an electric vehicle conversion we have to consider a few things: room for batteries, transmission, and popularity (or how models were produced). The USA-740-Radio from Custom Autosound arrived. It was scribed for the defrost porthole and cut (upper left), painted black, and bench tested with the 3D printed ductwork to confirm higher temp plastic isn't required (upper right). The upper left image shows the coolant reservoir installed on the rear of the passenger-side edge of the battery box This edge is level when the pack is installed, leaving the reservoir as the highest point in the system. The box side-cover has slots intended for plumbing to exit, but those slots don't line up well with the P100D fitting locations. I dropped it off at the tire store to return the tire and have it replaced. Not shown, the new spare tire (narrower) is on the rim and fits into the stock location under the hood. Advertise with CleanTechnica to get your company in front of millions of monthly readers. In this article: eDub Services, Electric conversion, electric conversions, electric vans, Volkswagen (VW), Volkswagen Type II (Bus) Written By Jesper Berggreen Jesper had his perspective. From 12 per month for 24 months. Another type of electric vehicle conversion uses an electric crate motor. The company, named eDub Services, was founded by a young man named Kit Lacey, and since my piece on his business, he and I have been in conversation about this fascinating field of entrepreneurship. With most of those parts missing, we're updating to an electric windshield washer fluid pump and reservoir. The components were carefully picked out to be the best available for the Bus, and fit and finish have been refined. Racing is the soul of the auto industry. 96. The box needs to be disassembled to get a better look and decide the best way to make a new reliable BMS cell tap connection to the bricks in this module.Once the wiring of the front box is complete, we begin connecting the coolant lines for both front and rear battery boxes to run the whole coolant system on the bench. All this to say it was more difficult to accommodate the P100D coolant line routes than expected. The difficulty of the conversion depends on the car you choose, the power you aim to have, and the range that you want. Welcome to BUSARU. There were the typical "current sensor polarity reversed" and other minor settings That needed adjusting, but nothing out of the ordinary. Battery enclosures sold separately. So we decided to bite the bullet and go all electric with van number 1. We specialise in VW camper vans because we know how they work, and more importantly, know what components fit where! That includes custom enclosures, multiple heater units, a center console to hide stuff and add fan controls, which the original car never had. The harness is laid out where we expect it to stay. I've updated the. All the best ideas do, in my opinion. The VW Type 1 Beetle Kit is very unique in the fact that it truly is a 'turn-key' kit. It is staged for the KEP performance clutch, pressure plate, lightened flywheel, and related small parts that arrive next week. I still like AC better, but they both have their virtues. The kit contains the following: Motor: HPEVS AC-50 Controller: Curtis 1238 650 Amp, 96 Volt Instrumentation: Xantrex Link Pro Shunt: Deltec 600 Amp It went in exactly as expected, thanks to a great deal of preparation the past few weeks. The Parallel Configuration of the BMS units is set up and operational. It suited us nicely but we never imagined we could ever own one. The key information you need, such as range, charge speed, power and price, are easy to see and compare right here. The electric version of the classic VW Microbus has been on the horizon, but. Upper left is a 1.5kW 6 element PTC unit. We are verifying fit, final wire routing, and service access before the final installation of the battery modules into the box. The starting cost of $70,100 requires you already have a Microbus. It will be trimmed to length when the rear battery box (and its cable) is installed. It is very stabilized once in place, and it is not relying on the solder bridges for mechanical strength. The Westfalia has been converted successfully to electric before. The stainless steel panels arrived with a dull eggshell finish and minor scratches. 2 - Self Opening, AC Motor 3 Phase Wire EV Motor Cable Set - 2/0 Orange, Brake Vacuum Reservoir Canister - Plastic, EV Pedestrian Trolly Bell - Horn Alternative, Gigavac GV200-MA EV Contactor - 4000 Amps Max - EV200 Replacement - 12 Volt Internal Economizer, Universal Starter Cover Plate - Fits VW, Porsche, and more, High Voltage Fuse 300 Volt 800 Amp A30QS800, EV West High Voltage High Current Fuse Holder Size 5, Remanufactured 2 Speed VW/Porsche Transmission for EV Motors, EV Specific Aluminum Lightweight Flywheel For Porsche and VW. Wheels are in! The price for an e-BULLI, featuring redesigned front and rear axles, starts at 64,900 ($69,500). The wiring diagram was updated to consolidate low voltage fuses and reduce wire runs between sections of the car. The kit consists of a forklift loader that bolts to the stock Volkswagen transmission, a plate that adapts it, and a flywheel that . Unlike other beetle conversions, this will have 63kWh on board. The airflow to all six ports is excellent. Copyright 2023 CleanTechnica. The upper-left image wasafter Chris installed the shaft adapter so that it can accept the new lightened flywheel. A console like this could offer a clean way to add heat control knobs and vents. The Longhood Porsche 911 is another good candidate that you can pickup within a good range of prices. More hose was ordered and the latest 3D airport is being printed (lower left) as I write this update. Volkswagen VW Bus, Type 2, Samba EV Conversion Kit, Regen Brakes, AC Motor 1950-1979 [EVW-T2-KIT] Price: $21,098.64 The EV West Air Cooled Volkswagen Type 2 Kit is very unique in the fact that it truly is a turn-key kit. It will look a bit like we're going backward for a few days, but the new finish plan will be much better. High current cables were started, and cooling systems parts were gathered and began getting mounted and plumbed. We are already working together to prepare the platform for the Bus. Front box in place. This had to be mounted to cut and crimp their ends to the exact length needed. What sets this apart is its range. Rightly so, it's an exciting milestone to begin electrical testing. I like to compare this period to a story I once heard about the origins of Pixar. Before cutting and assembling the coolant line to the new connectors, the minimum lengths from each module to its coolant manifold must be understood. Externally, only the coolant plumbing is a little different. Directional grain texture was added and was just aggressive enough to work through the scratches. What followed was an amazing summer. Kits UK-based company is called eDub Services. VW Bugs have been a popular platform for conversion to electric for decades. The thick dirt had built up over decades. Choosing a model that has been converted before can save time and avoid unseen complications. speedometer is stock, the fuel gauge will display correct State Of Charge (SOC). . Upgrade to one-touch operation with AutoLc's one-touch power window control modules. barely? By designing 3 elegant conversion packs specifically for VW T2 campers, featuring the new e60 pack, eDub Services have made your decision is so much simpler. One phone call later we were on our way up north. No welding or floor work is required. Type 2/T25 - Full-width VW Campervan Rock n Roll Bed. Click here to view more details about the P100D 6.3kWh coolant connectors. It's not the box in the way. During discharge, one string will its + and (-) outputs in parallel with the other string. The rear battery box is bolted together except for the side walls. Electric Vehicle Conversion Kit: NetGain HyPer 9 Motor with Tesla Battery Read more. The UK auto market saw plugin electric vehicles (EVs) take 20.0% share of new sales in January, flat from 20.4% year on year. The painters didn't remove the heat and sound deadening material, so underneath lies a bit of clean-up. The gland nuts for the cables to pass through are also installed. But as we build, a few things are requiring a bit more attention or follow-up than expected. Do you have any regrets? Next, we'll train the wire looms into position and start making the high current series connections between modules. The upper right image shows the main contactor, and the PTC heater contactor is below it. This is one of many tabs from the wiring diagram drawing set. This routing will go through the main center tube in the floor pan and was only recently firmed up because we had to see exactly how the inflexible coolant lines from the battery box modules would lay. This complete kit will deliver 150km safe driving distance for a 1000kg vehicle, and will charge to full in a little under 8 hours. The only hitch: You'll have to. A lot of time went into exploring how to add a simple and reliable electric heat source while also being able to plumb the air to the existing vents. Electric bike conversion kits 2022 - A guide on giving your bike a.4-barrel carburetor to fuel injection conversion kits for 250-600 HP V8 engines No laptop required Fits any square (Holley 4150) . After sitting in the driver and passenger seats imagining a center console, one begins to realize the small car would feel very cramped for average-sized or bigger people. I started a Photo Stream from day one of the project and my first picture was the eDub Logo. Based in Ghaziabad, Rexnamo Electro offers retrofitted electric cars and conversion kits for the last ten years. They had an imported American van that was bought for a customer. There must have been over 20 pages of sketches exploring possible routing to avoid the delay and cost of a new box side panel. If youre interested in converting a VW T2 to electric, why not check out our webpage to see whats involved in electrifying a camper. SHIFT EV is converting this 1970 VW beetle to electric power for a customer from Washington state. A couple of months ago I introduced you to a UK company that converts classic cars to electric propulsion. eClassics also offers conversions of VW T2 and T3 vans. That side is assembled and bolted into place. If we were to do the process again today with the same spec, the project would cost around 45,000 including the cost of. The stainless panels, radiators, throttle input, BMS, motor, and motor controller are all assembled with stainless steel fasteners. To install the new BMS, we need to wire the new cell tap wiring harness and cell temperature wiring harness to each battery module. I'm also reaching out to a local traveling Tesla tech to check new part availability. The center console remains a valid option to put around what we've done if it remains appealing. Volkswagen (VW) has unveiled an electric conversion concept for its iconic Type 2 microbus to celebrate 20 years at its Electronics Research Laboratory (ERL) in California. John Alba started over 30 years ago with automotive repairs when he bought his first VW beetle. Interior workwas to follow this conversion project. I disagree with, but appreciate this observation. I've updated theP100D module coolant connector pagewith further details discovered this week. In 2020, (Dr) Gilly Lacey is a Senior Lecturer in Electrical Engineering at Teeside University. Under the car, each line is labeled where it connects, and all lines and manifolds have been secured with rubber-coated stainless steel P-clamps. The testerpictured checks for proper pin-out and voltages at all connections. After we got back, we tested a few more things and began buttoning up the wiring harness, installing high voltage guarding, and doing other cosmetic work. VW Beetle Kit 1956-1977 HPEVS AC-50 Read more . 4.3 4.3 out of 5 stars (126) $71.96 $ 71. Build The Adventure Parts and info to convert your VW into a powerful travel vehicle with the reliability to take you anywhere Find Parts VW Subaru engine conversions. The eDub Platform. Notice 1 of 3 bolts is missing from the back of the motor on the middle photo. This length changed because the plumbing side of the front box was designed, fabricated and powder coated before we switched from standard Tesla modules to the P100D modules. Maybe this is what caught my interest as a conversion. Electric GT makes a product that looks actually somewhat like a V8, but electric and the price tag is a whopping $33,949. Copyright 2023 EV West Privacy Notice |Conditions of Use. Weddle Industries now stocks adapter kits to help you mate a VW style bell housing to most of today's common engine packages (see applications below).These kits contain an adapter plate and all necessary hardware to help fit the bare engine to the transaxle. The 12V fuse panel landed here. You've come to the heart of the question, really. Intelligent Living Media believes that information should be freely available to all, but we also believe that sources should be properly credited and that intellectual property rights should be respected. We also decided the 12V fuse panel will be relocated so that its backside wire connections can be accessible in the future for serviceability. A couple of hours later I was printing the orange parts in the image that are nested into a standard caulk gun. (On the other hand, the Army has a nearly unlimited budget, too.) Its hard enough when those regrets are just memories, but when you wake up every morning and stare out the window to see a beautiful green camper van with no hope of being restored; thats tough. To avoid hazards is critical to have a BMS that properly monitors and manages the two strings and decides whether each string is allowed to connect the DC output bus that is used by the motor controller or any other loads. Rather than wait for a tool, I looked up some clever ways people have accomplished similar press-fits like this. I recently bought TESLA battery modules from a Tesla P100D. The conversion sites the electric motor in place of the E-type's transmission, while the battery pack has been shaped to occupy the same space as the original six-cylinder XK engine - meaning . The image above shows a draft part representing the drivers' side engine compartment floor panel resting in place. We've been doing some testing on the plumbed rear box of 5 modules and have learned that an upgraded pump will likely be needed. Can you see it? The center image shows the radiatorsand fans mounted, with the throttle pot box in the upper left. Add to basket. It works reliably and takes care of the complete set-up and closing process automatically. As a family, weve since gone through 3 Nissan Leafs, 2 BMW i3s, and a Kia e-Niro. This image shows the motor controller/inverter in position. ), and then run out of money. We can't button it up until the P100D coolant connectors arrive and are verified for proper fit and pressure testing completed. The tires are mounted on the new wheels with chrome valve stems and caps. The engine rubber seal bits that were left have been cut off clean at the gasket attachment point. The proper heater box arrived, and of course, it's not black (a must). We're going to mount these intothe Beetle instead of the P85 pack mentioned earlier. The lower right image shows it repaired and plugged into the slave BMS PCB on the module. VW Type 2 electric fuel pump conversion kits, high pressure Bosch fuel injection pumps and high performance rotary fuel pumps and fuel . With the availability of a conversion kit that will transform the classic Beetle into a new-age electric car that you can charge at home. T2 1974-79 Lite Steer Electric Power Assisted Steering Kit. available motor and controller/inverter solutions that can providethe efficiency and powerwithin budget for this application. This revealed that the BMS detected an internal fault on its 5V rail voltage, reporting slightly above 6V. On Revolt's website, it notes the forthcoming Tesla drive kit includes "a highly modified 400-kW Tesla Model S motor producing approximately . Add To Boot. It is installed easily and has a great old-school look. The default clutch-regen setting on the motor controller's "profile 2" is just right for that. Mainly just my wife and I, but we also managed to get away with our friends and their daughter. Condition: Remanufactured. So, both units had to be sent back, and then the two companies had to decide how fo fix the problem. With t the tightest allowable radius at about 5" or 6" they need to exit near the connections on each module. It is hard to imagine that the engine compartment was barely long enough to get this assembly into place. It all started with a road trip. There's also an amazing single-cab truck body on tap for $15,000, and you can. The box side-cover has slots intended for plumbing to exit, but those slots don't line up well with the P100D fitting locations. Much like maxing out luggage capacity, and in the same locations. One manifold is for cold coolant-in, and the other is warm coolant-out. We've had concerns with the pressure required for the P100D Tesla modules not being good enough with typical pumps. This article was created to allow the customer to follow the high-level build activity. This is the final part of the series on his first conversion. So the decision was made to find a van! Volkswagen has teamed up with specialist firm eClassics based in Germany to provide the official conversion kit. Another hole will go through the upper firewall panel above it. Many VW Bugs have been converted in the past with efficiency claims between 200 and 300 Watt-hour per mile (Wh/mi). Ben has been a key part of the Peace Vans family since 2014. . Thirty minutes later all 10 lines for the front box were pressed onto the Tesla P100D modules. Its position is more flexible. We must replace the stock PCB (green) with a reliable connection method. We can accomplish our drive systems maximum and minimum voltage range, With 5 modules wired in series, the full and empty voltages fall within the operating range of our motor controller. INSTALLATION INCLUDES: Conversion Parts & Labor Stainless Steel Header Stainless Steel Exhaust Radiator and fans Small Car Aluminum Oil Pan New Engine Matched Clutch, Pressure Plate & Release Bearing Aluminum Bellhousing (for manuals) Powder Coated Engine Mount New Rubber Engine Mounts Heavy-Duty Stainless Muffler Supports & Clamps Slave BMS PCB modifications & cell tap harness wiring. The rear pack is now mounted behind the rear seat. It puts out 81bhp, accelerates to 50mph in 8 secs and has a top speed of 93mph The claimed range is 124 miles. The SW20 MR2 is an awesome JDM candidate for an ev conversion. The wiring harnesses and connections were completed, trained into position and where needed, protected with convoluted tubing. Now, back to the road trip and my mums response. Some Tesla Model S and X battery modules have wires from each of the 6 bricks inside to the connectors at the green slave boards. If the Army can build electric tanks, anything is possible. But it's close. I didn't get an image of the template and location yet, but I'll post it next week. I encouraged Kit to share the concrete information on his rebuilds with CleanTechnica in his own words. It cools to a zero clearance fit. It was a bit of work to trim out the old gas tube and weld in the backing plate deep enough for the inlet to not block the original fuel door. There were no system errors, no hiccups, no worries. The black connector is where the Tesla wiring harness was to connect to the module. It is resting (almost) in place, awaiting a few holes for mounting. Our dirt-cheap homemade electric Volkswagen runs! And while educated a computer programmer and laboratory technician, working with computers and lab-robots at the institute of forensic medicine in Aarhus, Denmark, he never forgets what life is like having nothing. It mates with the four steel tabs on the back-side of the original dash. The ten coolant lines that exit the front battery box are now plumbed to the manifolds. Removing this took two pounds off. is converting this 1970 VW beetle to electric power for a customer from Washington state. Green Hydrogen Project Is New Worlds Biggest, Utility-Scale Wind, Solar PV, & Concentrating Solar Power (CSP) Increased From 467 MW In 2013 To 6,230 MW In 2022 In South Africa, Fervo Energy Plans Direct Air Capture Facility Powered By Geothermal Heat & Electricity, 2023 Global Energy Trends: Crisis, Contingencies, & Climate Change (Video Included! Tear down to build up. This full-width bed is made from 20x20x2.5mm box section and all the brackets/hinges are cnc laser cut. The power delivery is 170 lbs/ft or 240 Nm of instant torque, and 130hp or 100kW. with further details discovered this week. So, back to the camper. The car wasn't wrecked and had been driven less than 5000km. 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Van Clan's best hand picked campervan conversions. The papers were signed and we had a van. Classic campers are regularly used for hire, so we figured, as a good return on investment, we should run our electric camper for hire. The engine was removed, so we asked the garage to keep that and in return they reduced the price. While Chris was installing the cell tap wiring of the assembled front box, he discovered the torn cell tap circuit.